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Sandwich Puf Wall Panels
Sandwich Puf Wall Panels
Sandwich Puf Wall Panels
Sandwich Puf Wall Panels

Sandwich Puf Wall Panels

Price 100 INR/ Square Feet

Sandwich Puf Wall Panels Specification

  • Shape
  • Rectangular/Flat Panels
  • Automation Grade
  • Manual/Custom installation
  • Dimension (L*W*H)
  • Standard width: 1 meter; length: up to 12 meters; thickness: 30mm, 50mm, 60mm, 80mm, 100mm, 120mm, (customized as per order)
  • Accuracy
  • Thermal conductivity (K value) of 0.022 W/mK (PUF core)
  • Humidity Range
  • Up to 95% RH (Non-condensing)
  • Treatment Type
  • Pre-painted galvanized steel; optional anti-corrosive coating
  • Function
  • Provides insulation and rigid support for walls
  • Application
  • Prefabricated structures, commercial buildings, cold storage, warehouses, industrial sheds, wall and partition panels
  • Material
  • Outer layers of galvanized steel/aluminum with PUF (Polyurethane Foam) core; also available in EPS core and mineral wool core
  • Weight
  • Approx. 10-15 kg/m2 (varies based on thickness)
  • Properties
  • High thermal insulation, fire resistance, corrosion resistance, lightweight, excellent strength, weather proof, sound insulation
  • Suitable For
  • Industrial, Commercial and Residential Walls & Partitions
  • Product Type
  • Sandwich Puf Wall Panels
  • Height
  • As per order, up to 12 meters panel length
  • Use
  • Thermal insulation and partition walls
  • Temperature Range
  • -200C to +110C (PUF core)
  • Color Code
  • Standard RAL color codes; customizable as per requirement
  • Panel Bending Strength
  • Minimum 0.5 kN/m2 (depends on thickness)
  • Sound Insulation
  • Up to 25-30 dB depending on thickness and core
  • Edge Profile
  • Male-Female / Overlap
  • Core Density
  • PUF: 40 2 kg/m3, EPS: 16-24 kg/m3, Mineral Wool: 48-100 kg/m3
  • Panel Fixing
  • Concealed/non-concealed fasteners
  • Thermal Conductivity
  • PUF: 0.022 W/mK; EPS: 0.036 W/mK; Mineral Wool: 0.040 W/mK
  • Fire Rating
  • Class 1 / Class O as per IS/BS/ASTM standards
  • Panel Joint Type
  • Tongue and groove / Cam-lock system
  • Surface Finish
  • Plain/Embossed/Stucco finish available
  • Water Absorption
  • < 1% by volume (PUF core)
  • Coating Thickness
  • 25-30 micron polyester / PVDF on top, 7-10 micron primer on back side
  • Compressive Strength
  • >100 kPa (PUF core)
 

Sandwich Puf Wall Panels Trade Information

  • Minimum Order Quantity
  • 100 Square Feet
  • Supply Ability
  • 1000 Per Week
  • Delivery Time
  • 7 Days
 

About Sandwich Puf Wall Panels

Benaka Sandwich PUF (Polyurethane Foam) Wall Panels are a popular choice for various building applications, particularly where insulation and energy efficiency are important. These panels consist of a core of polyurethane foam sandwiched between two layers of metal or other durable materials. Heres a detailed look at their features and benefits:

Features:

1. High Insulating Performance:
  • PUF Core: The polyurethane foam core provides excellent thermal insulation, helping to maintain consistent indoor temperatures and reduce energy consumption.
  • Low Thermal Conductivity: PUF has a low thermal conductivity, which enhances the energy efficiency of the building by minimizing heat transfer.
2. Durable Construction:
  • Robust Panels: The outer layers are typically made from metal (such as aluminum or galvanized steel) or other durable materials, making the panels resistant to impact, weather, and corrosion.
  • Long Lifespan: The combination of durable outer layers and the insulating PUF core ensures a long service life.
3. Modular Design:
  • Easy Installation: The panels are designed for easy and quick installation, reducing construction time and labor costs.
  • Customizable Sizes: Available in various sizes and thicknesses to meet specific project requirements and design preferences.
4. Enhanced Safety Features:
  • Fire-Resistant Options: Some PUF panels come with fire-resistant coatings or treatments to meet safety standards and regulations.
  • Moisture Resistance: The panels helps prevent issues like mold and mildew.
5. Aesthetic Flexibility:
  • Variety of Finishes: Available in a range of finishes, colors, and textures to match architectural and design requirements.
6. Sound Insulation: Acoustic Performance: The PUF core also offers sound insulation properties, helping to reduce noise transmission between spaces.

Benefits:


1. Energy Efficiency:
  • Reduced Heating and Cooling Costs: The excellent thermal insulation reduces the need for heating and cooling, leading to lower energy bills.
  • Improved Comfort: Consistent indoor temperatures enhance overall comfort for occupants.

2. Cost-Effective:
  • Lower Construction Costs: The easy installation process and reduced need for additional insulation materials can lower overall construction costs.
  • Long-Term Savings: Energy efficiency and durability contribute to long-term cost savings.
3. Fast Installation:
  • Reduced Labor Time: The modular design and ease of installation mean quicker project completion times.
  • Less Disruption: Faster construction minimizes disruption to ongoing operations or activities in the area.
4. Durability and Low Maintenance:
  • Weather Resistance: The panels are resistant to harsh weather conditions, reducing the need for frequent repairs or maintenance.
  • Easy to Clean: Smooth surfaces are easy to clean and maintain, contributing to a more hygienic environment.
5. Versatility:
  • Wide Application Range: Suitable for various applications, including industrial buildings, commercial spaces, cold storage facilities, and residential projects.
  • Adaptability: Can be used for walls, roofs, and partitions, providing flexibility in design and construction.
Overall, Benaka Sandwich PUF Wall Panels offer a combination of excellent insulation, durability, and aesthetic flexibility, making them a valuable choice for many construction projects where energy efficiency and performance are priorities.

Reliable Insulation and Structural Integrity

These wall panels incorporate high-grade polyurethane foam, EPS, or mineral wool cores, delivering remarkable thermal and sound insulation. Their fire-retardant and water-resistant design ensures all-weather durability and complies with stringent safety standards. The panels' sturdy engineering provides rigidity and long life, ideal for both exterior and interior applications.


Versatile Applications Across Sectors

Sandwich Puf Wall Panels excel in diverse environments: cold storages, industrial warehouses, commercial buildings, or residential partitions. The flexible size and customizable surface finishes allow seamless integration into existing architecture. Their lightweight yet strong construction minimizes installation effort, making them the preferred choice for modern infrastructure.


Advanced Panel Joining and Finishing Options

The panels feature tongue and groove or Cam-lock joints for effortless and secure interlocking, reducing installation time and enhancing air-tightness. Available with both plain and textured surface finishes, along with a variety of RAL color choices, these panels meet functional and aesthetic requirements alike while offering robust anti-corrosive properties.

FAQ's of Sandwich Puf Wall Panels:


Q: How are Sandwich Puf Wall Panels installed?

A: Sandwich Puf Wall Panels can be installed using either the tongue and groove or Cam-lock joint systems, with the choice of concealed or non-concealed fasteners. The panels are designed for quick assembly and secure fitting, making the installation process efficient and minimizing on-site labor.

Q: What thermal and sound insulation do these panels provide?

A: With a polyurethane foam (PUF) core, these panels offer a thermal conductivity as low as 0.022 W/mK and sound insulation of up to 25-30 dB, depending on thickness and core type. This makes them highly effective in maintaining indoor temperature and reducing noise transmission.

Q: When should I choose a particular core material-PUF, EPS, or mineral wool?

A: Select the core based on performance needs: PUF for superior thermal insulation and lightweight panels; EPS for cost-efficient insulation; and mineral wool for higher fire resistance and acoustic insulation. Each core is available in various densities to match your project requirements.

Q: Where are Sandwich Puf Wall Panels typically used?

A: These panels are suitable for prefabricated buildings, commercial structures, cold storage units, warehouses, industrial sheds, and residential partition walls. Their adaptability, durability, and insulation properties make them ideal for various walling and partition needs.

Q: What are the benefits of using tongue and groove or Cam-lock joint systems?

A: Both the tongue and groove and Cam-lock systems ensure precise alignment and tight sealing between panels, minimizing thermal bridges and air leakage. This design enhances insulation performance, increases structural stability, and accelerates the installation process.

Q: How do these panels perform under fire, water, and harsh conditions?

A: Featuring fire ratings up to Class 1 or Class O per IS/BS/ASTM standards and water absorption rates below 1% (PUF core), these panels offer reliable safety and durability. They can withstand humidity up to 95% RH and temperature extremes from -20C to +110C, maintaining performance in challenging environments.

Q: What customization options are available for surface finishes and colors?

A: Sandwich Puf Wall Panels are offered with plain, embossed, or stucco finishes, and coated using 25-30 micron polyester or PVDF paint. Colors can be chosen from the standard RAL chart or customized, allowing for tailored aesthetics to suit project specifications.

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